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Boiler Steel Pipe

Product  Type:Seamless boiler pipe, Boiler Seamless Tube, Seamless Boiler Tube, Boiler Pipe

Application: Used for superheated pipelines, steam pipeline, boiling water tube

SPECIFICATION:

Outer Diameter (OD): 13.72-914.4mm

Wall Thickness(WT): 1.65-22mm

LENGTH: 0.5mtr-20mtr

Pipe Standard: ASTM A179; ASTM A192; ASTM A210;ASTM A213,  Grade T2/T5/T9/T11/T12/T22/T23/T24/T36/T9;EN10216/BS3059;JIS G3454/G3456/G3461 

End: Square Ends/Plain Ends (straight cut, saw cut, torch cut),Beveled/Threaded Ends 

Surface:Black Painting/Oil Painting/Anti-Rust oil/Anti-Corrosive Coating 

Packing: Bundled,Plastic Caps Plugged,Waterproof Paper/Bag Wrapped

Introduction

Product  Type:Seamless boiler pipe, Boiler Seamless Tube, Seamless Boiler Tube, Boiler Pipe

Application: Used for superheated pipelines, steam pipeline, boiling water tube

SPECIFICATION:

Outer Diameter (OD): 13.72-914.4mm

Wall Thickness(WT): 1.65-22mm

LENGTH: 0.5mtr-20mtr

Pipe Standard:ASTM A192   ASTM A179   ASTM A556   ASTM A210 ;EN10216/BS3059;JIS G3454/G3456/G3461 ;A213 T5,T9,T11,T22,T91

Boiler steel pipes refers to steel that is open at both ends and has a hollow section. Boiler and heat exchange tubes must be temperature and pressure resistant. For specific applications, they even need to increase or reduce heat transmission.

Boiler steel pipes includes medium pressure boiler pipe and high pressure boiler pipe, it is often manufactured in seamless procedures, welded steel pipe is not applicable.

It has been widely used at heat exchanger pipe and tubing services, tube exchanger bundle, high pressure boiler, economizer, super heater, petrochemical industry pipes, etc.

Types of boiler tubes

Fire Tube Boiler

Fire-tube boiler is a type of boiler in which hot gas passes from the fire through one or more pipes that pass through a sealed water container. The heat of the gas is transferred through the wall of the tube through heat conduction, heating the water and eventually generating steam. Fire tube boilers are the third of the four historical types of boilers: low-pressure tank or “haystack” boilers, flue boilers with one or two large flues, fire tube boilers and high-pressure boilers with many small tubes

Water Tube Boiler

Water tube boiler is a type of boiler in which water circulates in tubes heated externally by the fire. The fuel is burned in the furnace to produce hot gas, which heats the water in the steam generation tube. In smaller boilers, the additional power generation tubes are separated in the furnace, while larger utility boilers rely on water injection tubes that make up the furnace wall to generate steam. High-pressure water tube boiler: The hot water then rises into the steam drum. Here, saturated steam is drawn away from the top of the drum.

Specification

Specification

Size

Wall Thickness(mm)

O.D.(mm)

2

2.5

3

3.5

4

4.5

5

6

6.5-7

7.5-8

8.5-9

9.5-10

11

12

Φ25-Φ28

 

 

 

 

 

 

 

 

Φ32

 

 

 

 

 

 

 

 

Φ34-Φ36

 

 

 

 

 

 

 

 

Φ38

 

 

 

 

 

 

 

 

Φ40

 

 

 

 

 

 

 

 

 

Φ42

 

 

 

 

 

 

 

 

 

Φ45

 

 

 

 

 

 

 

 

Φ48-Φ60

 

 

 

 

 

 

 

Φ63.5

 

 

 

 

 

 

 

Φ68-Φ73

 

 

 

 

 

 

 

 

Φ76

 

 

 

 

Φ80

 

 

 

 

Φ83

 

 

 

 

Φ89

 

 

 

 

Φ95

 

 

 

 

Φ102

 

 

 

 

Φ108

 

 

 

 

Φ114

 

 

 

 

 

Φ121

 

 

 

 

 

Φ127

 

 

 

 

 

Standard of boiler tube

Outer Diameter Tolerances

Standard

Outer Diameter

Tolerance

GB3087

≤180

±1.0%
(min: ±0.5mm)

GB5310

 

≤50

±0.5mm

>50

±1.0%

 

Wall Thickness Tolerances

Standard

Wall Thickness(mm)

Tolerance

GB3087

 

3-20

+15%,12.5%

>20

±12.5%

GB5310

 

 

<3.5

+15%,-10%

3.5-20

+15%,-10%

>20

&plusmn;10%

 

Chemical composition and mechanical properties

Standard

 

Grade

 

Chemical composition(%)

Mechanical properties

C

Si

Mn

P

S

Tensile Strength
(Mpa)

Yield Strength
(Mpa)

Elongation
(%)

DIN17175

 

St35.8

≤0.17

0.10-0.35

0.40-0.80

≤0.030

≤0.030

360-480

≥235

≥25

St45.8

≤0.21

0.10-0.35

0.40-1.20

≤0.030

≤0.030

410-530

≥255

≥21

 

DIN 17175

EN 10216-2

ASTM A335

 St 35.8, I + III 

 P 235 GH, 1 + 2 

 P5 

 15 Mo 3 

 16 Mo 3 

 P 11 

 13 CrMo 44 

 13 CrMo 4-5 

 P22 

 10 CrMo 910 

 10 CrMo 9-10 

 P9 

 X 10 CrMo VNb 9-1 

 X 10 CrMo VNb 9-1 

 P91 

 X 20 CrMo V 12-1 

 X 20 CrMo V 11-1 

 

 

 

Steel Grade

Standard

Application

GB(China)

ASME(USA)

DIN/EN(Euro)

Carbon steel

10
20
20G
20MnG
25MnG

SA-106B
SA-192
SA-210A1
SA106C
SA-210C

PH265GH
P195GH
P235GH
St35.8
St45.8

Economizer tube
Water wall tube

Mo steel

15MoG
20MoG

SA-209 T1
SA-209 T1a
SA-209 T1b

15Mo3
16Mo3

Water wall tube
Superheater tube
Reheater tube

Cr-Mo Steel

12CrMoG
12Cr2MoG
12Cr1MoVG
15CrMoG
10Cr9MoVNb

SA-213 T11 SA-213 T22
SA-213 T24 SA-213 T91
A335 P1  A335 P2
A335 P5  A335P9
A335 P11 

12Cr1MoV
14MoV63
10CrMo910
X10CrMoVNb91
10CrMo5-5, 13CrMo4-5

Superheater tube
Reheater tube

Cr-Mo-W steel

12Cr2MoWVTiB

SA-213 T23 SA-214 T911
SA-213 T92 SA-213 T122
A335 P23 A335 P911
A335 P92 A335 P122

  ---  

Superheater tube
Reheater tube

Austentic Stainless steel

  ---  

AP304  TP304H
TP321 TP321H
TP347 TP347H
TP316 TP316H
S30432 TP310HCbN

  ---  

Superheater tube
Reheater tube

 

Carbon steel for temperature 0° - 100°C

 

EN - DIN 

WNr

AISI/ Tradename

ASTM - UNS

Pipe
seamless

Pipe
welded

P235TR1

 1.0254

-

-

A/ SA53B

A/ SA53B

EN10216-1

EN10217-1

Carbon steel for temperature -20° - 400°C for pressure application

P235GH

1.0345

-

-

A/ SA106 Gr B/ A

A/ SA672 B65

-

-

EN10216-2

EN10217-2/ -5

P265GH

1.0425

-

-

A/ SA106 Gr C/ A

A/ SA672 BB70

-

-

EN10216-2

EN10217-2/ -5

P355N/ NH

1.0562/ 1.0565

-

-

API 5L X52

API 5L X52

-

-

EN10216-3

EN10217-3

P460N/ NH

1.8905/ 1.8935

-

-

API 5L X65

API 5L X65

-

-

EN10216-3

EN10217-3

Low Alloy steel and Alloy Steel for temperature 0° to 650°C for pressure application

16Mo3

1.5415

-

-

A/ SA335 P1

A/ SA691 1CR

-

-

EN10216-2

EN10217-5

X11CrMo5-1

1.7362

-

-

A/ SA335 P5

A/ SA691 5CR

-

-

EN10216-2

EN10217-5

X11CrMo9-1

1.7386

-

-

A/ SA335 P9

A/ SA691 9CR

-

-

EN10216-2

EN10217-5

13CrMo4-5

1.7335

-

-

A/ SA335 P11

A/ SA691 1 1/4CR

-

-

EN10216-2

EN10217-5

10CrMo9-10

1.7380

-

-

A/ SA335 P22

A/ SA691 2 1/4CR

-

-

EN10216-2

EN10217-5

X10CrMoVNb9-1

1.4903

-

-

A/ SA335 P91

A/ SA691 91CR

-

-

EN10216-2

EN10217-5

X10CrWMoVNb9-2

1.4901

-

-

A/ SA335 P92

A/ SA691 92CR

-

-

EN10216-2

EN10217-5

Low temperature carbon steel for pressure purpose and low temp up to -50°C

P215NL

1.0451

-

-

A/ SA333 Gr1/ Gr6

A/ SA671CC60/70 

-

-

EN10216-4

EN10217-4

P255QL

1.0452

-

-

A/ SA333 Gr1/ Gr6

A/ SA671CC60/70 

-

-

EN10216-4

EN10217-4

P265NL

1.0453 

-

-

A/ SA333 Gr1/ Gr6

A/ SA671CC60/70 

-

-

EN10216-4

EN10217-4

P355NL1/ NL2

1.0566

-

-

A/ SA333 Gr6

A/ SA671CC60/70
A/ SA333 Gr6 

-

-

EN10216-3

EN10217-3

Low temperature Nickel Steel for pressure purpose and low temp up to -196°C

X10Ni9/ X8Ni9

1.5682/ 1.5662

-

-

A/ SA333 Gr. 8

A/ SA671C100/ CH100

-

-

EN10216-4

EN10217-4

12Ni14

1.5637

-

-

A/ SA333 Gr3

A/ SA671CF66

-

-

EN10216-4

EN10217-4

Production process

production process

Boiler Pipe Manufacturing methods

The manufacturing method of medium and high pressure boiler steel pipe is same with the seamless steel pipe, but there are some key manufacturing processes shall be noted:

Fine drawing, surface bright, hot rolling, cold drawn, heat expansion

Heat treatment methods applied in the boiler pipes

Heat treatment is a method of changing the physical properties of high pressure boiler pipe by heating and cooling. Heat treatment can improve the microstructure of high pressure boiler pipe, so as to meet the required physical requirements. Toughness, hardness and wear resistance are obtained by heat treatment. In order to obtain these characteristics, it is necessary to adopt quenching, annealing, tempering and surface hardening.

1. Quenching

Hardening, also called quenching, is that high pressure boiler pipe is heated evenly to the appropriate temperature, then quickly immerse in water or oil for rapid cooling, and cooling in the air or in the freezing zone. So that the high pressure boiler pipe can obtain the required hardness.

2. Tempering

High pressure boiler pipe will become brittle after hardening. And the stress caused by quenching can make the high pressure boiler pipe tapped and broken. The tempering method can be used to eliminate brittleness. Although the hardness of high pressure boiler pipe is lighter reduced, its the toughness can be increased to reduce the brittleness.

3.Annealing

Annealing is the method to eliminate the internal stress of high pressure boiler pipe. The annealing method is that the steel parts need to be heated to the critical temperature, then put in dry ash, lime, asbestos or closed in the furnace, then let it cooling slowly.

We can produce all sizes of boilers tubes,according to European,Chinese,American,Japanese standard.With fast delivery time,supportive payment term.All tubes production processes are controlled strictly.with high level of quality requirement,all tubes are inspection before delivery,and also accept third party inspection before delivery.

Test

The Steel Pipe Should Be Tested Hydraulically One By One. The Maximum Test Pressure Is 20 MPa. Under The Test Pressure, The Stabilization Time Should Be Not Less Than 10 S, And The Steel Pipe Should Not Leak.

After The User Agrees, The Hydraulic Test Can Be Replaced By Eddy Current Testing Or Magnetic Flux Leakage Testing.

Nondestructive Test:

Pipes That Require More Inspection Should Be Ultrasonically Inspected One By One. After The Negotiation Requires The Consent Of The Party And Is Specified In The Contract, Other Non-Destructive Testing Can Be Added.

Flattening Test:

Tubes With An Outer Diameter Greater Than 22 Mm Shall Be Subjected To A Flattening Test. No Visible Delamination, White Spots, Or Impurities Should Occur During The Entire Experiment.

Hardness Test:

For Pipe Of Grades P91, P92, P122, And P911, Brinell, Vickers, Or Rockwell Hardness Tests Shall Be Made On A Specimen From Each Lot

Bend Test:

For Pipe Whose Diameter Exceeds NPS 25 And Whose Diameter To Wall Thickness Ratio Is 7.0 Or Less Shall Be Subjected To The Bend Test Instead Of The Flattening Test. Other Pipe Whose Diameter Equals Or Exceeds NPS 10 May Be Given The Bend Test In Place Of The Flattening Test Subject To The Approval Of The Purchaser

Our Factory

Packaging

There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.Our packing can meet any needs of the customers.

w

 

  • Plastic caps plugged at the two sides of pipe ends
  • Should be avoided by the steel strapping and transport damage
  • Bundled signs should be uniform and consistent
  • The same bundle(batch) of steel pipe should be came from the same furnace.
  • The steel pipe has the same furnace number, the same steel grade, the same specifications.

If you have any inquiries and questions, please contact CONTINENTAL STEEL CO.,LTD. at any time. Thanks in advance. Welcome!

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CONTINENTAL STEEL CO.,LTD

Continental Steel Co.,Ltd(CSC) is a pioneering manufacturer, stockist, and supplier of steel pipe products.

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